In modern factories, logistics parks, and food processing plants, it is common for people and forklifts or logistics vehicles to share the same entrances and exits. This mixed traffic pattern not only reduces efficiency but also poses serious safety hazards. To address these issues, “people-vehicle separation” traffic solutions are increasingly becoming standard features in smart factories.
Among various solutions, people-vehicle separation systems equipped with dedicated high-speed doors are gaining popularity among businesses due to their efficient, safe, and intelligent characteristics.
What is a pedestrian-vehicle separation rapid door?
It is an efficient access control system that separates pedestrian and vehicle lanes and equips each with dedicated rapid doors. In practical applications, two structures are commonly used:
Pedestrian lane: Equipped with narrow, quiet rapid doors, featuring sensors or access control systems to ensure safety and convenience;
Vehicle: Equipped with wide, wind-resistant high-speed roll-up doors or self-repairing rapid doors, featuring radar or ground magnetic control devices to accommodate the frequent inbound and outbound logistics rhythm.
Through both physical and system-based isolation, it truly achieves efficient independent management of pedestrian and vehicle traffic.
Why do businesses need this system?
Enhance operational safety
Mixed traffic can easily lead to safety incidents, such as forklifts scraping pedestrians or personnel accidentally entering vehicle lanes. After installing independent rapid-opening doors, pedestrians and vehicles are effectively separated, and the doors open and close precisely via a sensor system, preventing cross-interference.
For environments with stringent requirements such as food processing plants, pharmaceutical factories, and electronic cleanrooms, the door panels can be optionally equipped with high-performance soft door curtains that effectively block dust, insects, and airborne contamination.
Optimizing Logistics Efficiency
When forklifts and other vehicles frequently enter and exit, the response speed of the door becomes a critical factor affecting efficiency. High-performance rapid doors installed in vehicle lanes can open within 1–2 seconds, eliminating waiting times and improving overall shipping efficiency.
If a vehicle accidentally collides with the door curtain, these doors feature an “auto-repair function” that automatically resets without manual intervention, significantly reducing maintenance costs and downtime risks.
Achieve intelligent access control.
Based on the door’s intelligent upgrade solution, enterprises can establish a complete vehicle and personnel identification system. Vehicles equipped with an automatic trigger the door to open, while personnel access is verified through access cards, fingerprint, or facial recognition.
In complex production scenarios, PLC programming can be used to implement logic controls such as “no personnel access when vehicles are present,” achieving higher levels of management integration.
Actual Application Case: A Solution Repeatedly Purchased by U.S. Customers
A U.S.-based food cold chain company installed two sets of pedestrian and vehicle separation rapid door systems in the main. The pedestrian is used for employee commuting and workshop access, while the vehicle serves for round-the-clock forklift access.
Customer Feedback:
“The doors operate very smoothly, with sealing performance and opening speed far exceeding our expectations. Employee movement routes are now clearer, and forklifts no longer pose a risk of colliding with people. We are ready to place an additional order for 4–5 units to fully replace the old doors.”
This case demonstrates that high-quality rapid doors are not merely hardware products but also management tools that enhance operational efficiency and safety for businesses.
Which locations are suitable for pedestrian and vehicle separation rapid doors?
Manufacturing workshop entrances and exits: Frequent interaction between personnel and forklifts; separation helps prevent accidents.
Logistics and warehousing transfer zones: High-frequency shipping points require rapid response doors to ensure efficiency.
Food and pharmaceutical companies: These industries have extremely high requirements for cleanliness and personnel control.
Smart factory renovation projects: These projects require integration with overall digital management systems.
These locations have particularly high demands for speed, safety protection, and intelligent recognition, which traditional industrial doors cannot meet.
Summary
In today’s industrial production environment, where efficiency and safety requirements are constantly increasing, pedestrian and vehicle separation rapid doors are no longer an “optional extra,” but rather a core facility for driving factories toward intelligent, high-standard operations.
Not only do they resolve the fundamental conflict between pedestrian and vehicle traffic, but they also achieve the goals of “safety, efficiency, and energy conservation” through features such as intelligent control, automated response, and self-repairing structures.
If you are planning to build new facilities, renovate outdated pathways, or enhance safety standards, please contact us to customize a pedestrian-vehicle separation rapid door solution.
We offer global shipping and remote installation guidance to help your business enter the new era of intelligent access control.